506503-01 Page 1 of 44Issue 1031This is a safety alert symbol and should never be ignored. When you see this symbol on labels or inmanuals, be alert
506503-01Page 10 of 44 Issue 1031 WARNINGImproper installation of the furnace can result in personalinjury or death. Combustion and flue products mu
506503-01 Page 11 of 44Issue 1031Figure 13COMBUSTIBLE FLOORING BASE OPENING SIZEFigure 14Figure 16Figure 152. After opening is cut, set the combustibl
506503-01Page 12 of 44 Issue 1031FiltersThis unit is not equipped with a filter or rack. A field providedfilter is required for the unit to operate p
506503-01 Page 13 of 44Issue 1031The exhaust and intake connections are made of PVC.Use PVC primer and solvent cement when using PVCvent pipe. When u
506503-01Page 14 of 44 Issue 1031Joint Cementing ProcedureAll cementing of joints should be done according to thespecifications outlined in ASTM D 285
506503-01 Page 15 of 44Issue 1031Vent Piping GuidelinesThis gas furnace can be installed as either a Non-DirectVent or a Direct Vent gas central furna
506503-01Page 16 of 44 Issue 1031Maximum Allowable Vent LengthTable 7
506503-01 Page 17 of 44Issue 1031TYPICAL EXHAUST PIPE CONNECTIONS AND CONDENSATE TRAP INSTALLATIONFigure 21DO NOT transition from smallerto larger pip
506503-01Page 18 of 44 Issue 1031Intake PipingThis furnace may be installed in either direct vent or non-direct vent applications. In non-direct vent
506503-01 Page 19 of 44Issue 1031VENT TERMINATION CLEARANCESFOR NON-DIRECT VENT INSTALLATiONS IN THE USA AND CANADAFigure 24
506503-01Page 2 of 44 Issue 1031Model NumberA44617-1/2A95DF/93DFBCin.mmin.mmin.mm41616-3/840616090-12110-205332150519-7/849519-1/2045-08070-0895G1DF/9
506503-01Page 20 of 44 Issue 1031VENT TERMINATION CLEARANCESFOR DIRECT VENT INSTALLATiONS IN THE USA AND CANADAFigure 25
506503-01 Page 21 of 44Issue 1031Table 8Details of Intake and Exhaust Piping Terminations forDirect Vent InstallationsNOTE: In Direct Vent installati
506503-01Page 22 of 44 Issue 1031See venting table for maximum venting lengths with this arrangement.* Use wall support every 24” (610 mm). Use two
506503-01 Page 23 of 44Issue 1031DIRECT VENT CONCENTRIC ROOFTOP TERMINATION71M80, 69M29 or 60L46 (US)41W92 or 41W93 (Canada)Figure 30Figure 32OPTIONAL
506503-01Page 24 of 44 Issue 1031Details of Exhaust Piping Terminations for Non-DirectVent ApplicationsExhaust pipes may be routed either horizontally
506503-01 Page 25 of 44Issue 1031Condensate PipingThis unit is designed for either right or left side exit ofcondensate piping in downflow applicatio
506503-01Page 26 of 44 Issue 1031CONDENSATE ASSEMBLYFigure 40Figure 39CONDENSATE TRAP LOCATION(shown with right side exit of condensation)Figure 41UNI
506503-01 Page 27 of 44Issue 1031Gas Piping1. Gas piping may be routed into the unit through either the leftor right hand side. Supply piping enters
506503-01Page 28 of 44 Issue 1031Figure 43GAS PIPE CAPACITY - FT³/HR (kL/HR)NOTE: Capacity given in cubic feet of gas per hour (kilo liters of gas pe
506503-01 Page 29 of 44Issue 1031Removal of the Furnace from Common VentIn the event that an existing furnace is removed from aventing system commonly
506503-01 Page 3 of 44Issue 1031Parts ArrangementExpanded ViewFigure 1
506503-01Page 30 of 44 Issue 1031ElectricalELECTROSTATIC DISCHARGE (ESD)Precautions and ProceduresElectrostatic discharge can affect electroniccompone
506503-01 Page 31 of 44Issue 1031One line voltage “HUM” 1/4” spade terminal is provided onthe furnace control board. Any humidifier rated up to oneam
506503-01Page 32 of 44 Issue 1031TYPICAL WIRING DIAGRAMFigure 48
506503-01 Page 33 of 44Issue 1031Unit Start-UpFOR YOUR SAFETY READ BEFORE OPERATINGDo not use this furnace if any part has been underwater.A flood-da
506503-01Page 34 of 44 Issue 1031Priming Condensate TrapThe condensate trap should be primed with water prior tostart-up to ensure proper condensate d
506503-01 Page 35 of 44Issue 1031Gas Pressure AdjustmentGas Flow (Approximate)Furnace should operate at least 5 minutes before checkinggas flow. Dete
506503-01Page 36 of 44 Issue 1031Testing for Proper Venting and Sufficient Combustion Air for Non-Direct Vent ApplicationsCARBON MONOXIDE POISONING HA
506503-01 Page 37 of 44Issue 1031Other Unit AdjustmentsPrimary LimitThe primary limit is located on the heating compartmentvestibule panel. This limi
506503-01Page 38 of 44 Issue 1031ServiceAt the beginning of each heating season, system should bechecked as follows by a qualified service technician:
506503-01 Page 39 of 44Issue 103119. Reinstall heat exchanger into cabinet making sure thatthe clamshells of the heat exchanger assembly areresting on
506503-01Page 4 of 44 Issue 1031Gas FurnaceThis downflow Category IV gas furnace is shipped ready forinstallation in the downflow position.The furnace
506503-01Page 40 of 44 Issue 1031Planned ServiceA service technician should check the following items duringan annual inspection. Power to the unit m
506503-01 Page 41 of 44Issue 1031REPAIR PARTS LISTThe following repair parts are available through Allied Air dealers. When ordering parts, include t
506503-01Page 42 of 44 Issue 1031Start-Up & Performance Check ListUNIT SET UP
506503-01 Page 43 of 44Issue 1031UNIT OPERATION
506503-01Page 44 of 44 Issue 1031REQUIREMENTS for COMMONWEALTH of MASSACHUSETTSModifications to NFPA-54, Chapter 10Revise NFPA-54 section 10.8.3 to ad
506503-01 Page 5 of 44Issue 1031Locations and ClearancesThis furnace is CSA International certified for installationclearances to combustible material
506503-01Page 6 of 44 Issue 1031• Air filters must be installed in the system and must bemaintained during construction.• Air filters must be replaced
506503-01 Page 7 of 44Issue 1031air is brought into the house for combustion, negativepressure (outside pressure is greater than inside pressure)will
506503-01Page 8 of 44 Issue 1031Air from OutsideIf air from outside is brought in for combustion and ventilation,the confined space shall be provided
506503-01 Page 9 of 44Issue 1031INSTALLATION – Setting EquipmentShipping Bolt RemovalNOTE: Unit is equipped with a 1/2 hp blower motor whichhas three
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