Allied 92G1DF Spezifikationen

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506503-01 Page 1 of 44
Issue 1031
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in
manuals, be alert to the potential for personal injury or death.
As with any mechanical equipment, personal injury can
result from contact with sharp sheet metal edges. Be
careful when you handle this equipment.
CAUTION
Manufactured By
Allied Air Enterprises, Inc.
A Lennox International, Inc. Company
215 Metropolitan Drive
West Columbia, SC 29170
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, personal injury
or loss of life. Installation and service must be performed
by a licensed professional installer (or equivalent), service
agency or the gas supplier.
WARNING
*506503-01*
Unit Dimensions ............................................................ 2
A95/A93/95G1/92G1DF Parts Arrangement ................. 3
A95/A93/95G1/92G1DF Gas Furnace .......................... 4
Shipping and Packing List ............................................ 4
Safety Information ......................................................... 4
Use of Furnace as a Construction Heater .................... 5
General ......................................................................... 6
Combustion, Dilution, Ventilation Air ............................. 6
Setting Equipment ........................................................ 9
Filters .......................................................................... 12
Duct System ................................................................ 12
Pipe and Fittings Specifications .................................. 12
Joint Cementing Procedure ........................................ 14
Venting Practices ........................................................ 14
TABLE OF CONTENTS
Vent Piping Guidelines ................................................ 15
Gas Piping .................................................................. 27
Electrical ..................................................................... 30
Unit Start Up ................................................................ 33
Gas Pressure Measurement ....................................... 35
High Altitude Information ............................................. 35
Other Unit Adjustments ............................................... 37
Service ........................................................................ 38
Planned Service .......................................................... 40
Failure Codes .............................................................. 40
Repair Parts List ......................................................... 41
Start Up Checklist ....................................................... 42
This manual must be left with the homeowner for future reference.
INSTALLATION INSTRUCTIONS
A93DF, 92G1DF, A95DF & 95G1DF
Warm Air Gas Furnace / Downflow Air Discharge
Seitenansicht 0
1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - INSTALLATION INSTRUCTIONS

506503-01 Page 1 of 44Issue 1031This is a safety alert symbol and should never be ignored. When you see this symbol on labels or inmanuals, be alert

Seite 2 - FRONT VIEW SIDE VIEW

506503-01Page 10 of 44 Issue 1031 WARNINGImproper installation of the furnace can result in personalinjury or death. Combustion and flue products mu

Seite 3 - Parts Arrangement

506503-01 Page 11 of 44Issue 1031Figure 13COMBUSTIBLE FLOORING BASE OPENING SIZEFigure 14Figure 16Figure 152. After opening is cut, set the combustibl

Seite 4

506503-01Page 12 of 44 Issue 1031FiltersThis unit is not equipped with a filter or rack. A field providedfilter is required for the unit to operate p

Seite 5 - 506503-01 Page 5 of 44

506503-01 Page 13 of 44Issue 1031The exhaust and intake connections are made of PVC.Use PVC primer and solvent cement when using PVCvent pipe. When u

Seite 6

506503-01Page 14 of 44 Issue 1031Joint Cementing ProcedureAll cementing of joints should be done according to thespecifications outlined in ASTM D 285

Seite 7 - CAUTION

506503-01 Page 15 of 44Issue 1031Vent Piping GuidelinesThis gas furnace can be installed as either a Non-DirectVent or a Direct Vent gas central furna

Seite 8

506503-01Page 16 of 44 Issue 1031Maximum Allowable Vent LengthTable 7

Seite 9

506503-01 Page 17 of 44Issue 1031TYPICAL EXHAUST PIPE CONNECTIONS AND CONDENSATE TRAP INSTALLATIONFigure 21DO NOT transition from smallerto larger pip

Seite 10 - CAUTION

506503-01Page 18 of 44 Issue 1031Intake PipingThis furnace may be installed in either direct vent or non-direct vent applications. In non-direct vent

Seite 11 - Issue 1031

506503-01 Page 19 of 44Issue 1031VENT TERMINATION CLEARANCESFOR NON-DIRECT VENT INSTALLATiONS IN THE USA AND CANADAFigure 24

Seite 12

506503-01Page 2 of 44 Issue 1031Model NumberA44617-1/2A95DF/93DFBCin.mmin.mmin.mm41616-3/840616090-12110-205332150519-7/849519-1/2045-08070-0895G1DF/9

Seite 13 - IMPORTANT

506503-01Page 20 of 44 Issue 1031VENT TERMINATION CLEARANCESFOR DIRECT VENT INSTALLATiONS IN THE USA AND CANADAFigure 25

Seite 14 - DANGER

506503-01 Page 21 of 44Issue 1031Table 8Details of Intake and Exhaust Piping Terminations forDirect Vent InstallationsNOTE: In Direct Vent installati

Seite 15

506503-01Page 22 of 44 Issue 1031See venting table for maximum venting lengths with this arrangement.* Use wall support every 24” (610 mm). Use two

Seite 16 - Maximum Allowable Vent Length

506503-01 Page 23 of 44Issue 1031DIRECT VENT CONCENTRIC ROOFTOP TERMINATION71M80, 69M29 or 60L46 (US)41W92 or 41W93 (Canada)Figure 30Figure 32OPTIONAL

Seite 17 - Figure 21

506503-01Page 24 of 44 Issue 1031Details of Exhaust Piping Terminations for Non-DirectVent ApplicationsExhaust pipes may be routed either horizontally

Seite 18

506503-01 Page 25 of 44Issue 1031Condensate PipingThis unit is designed for either right or left side exit ofcondensate piping in downflow applicatio

Seite 19 - Figure 24

506503-01Page 26 of 44 Issue 1031CONDENSATE ASSEMBLYFigure 40Figure 39CONDENSATE TRAP LOCATION(shown with right side exit of condensation)Figure 41UNI

Seite 20 - Figure 25

506503-01 Page 27 of 44Issue 1031Gas Piping1. Gas piping may be routed into the unit through either the leftor right hand side. Supply piping enters

Seite 21 - 506503-01 Page 21 of 44

506503-01Page 28 of 44 Issue 1031Figure 43GAS PIPE CAPACITY - FT³/HR (kL/HR)NOTE: Capacity given in cubic feet of gas per hour (kilo liters of gas pe

Seite 22 - Figure 28

506503-01 Page 29 of 44Issue 1031Removal of the Furnace from Common VentIn the event that an existing furnace is removed from aventing system commonly

Seite 23 - Figure 31

506503-01 Page 3 of 44Issue 1031Parts ArrangementExpanded ViewFigure 1

Seite 24

506503-01Page 30 of 44 Issue 1031ElectricalELECTROSTATIC DISCHARGE (ESD)Precautions and ProceduresElectrostatic discharge can affect electroniccompone

Seite 25 - TERMINATION EXTENDED

506503-01 Page 31 of 44Issue 1031One line voltage “HUM” 1/4” spade terminal is provided onthe furnace control board. Any humidifier rated up to oneam

Seite 26

506503-01Page 32 of 44 Issue 1031TYPICAL WIRING DIAGRAMFigure 48

Seite 27 - 506503-01 Page 27 of 44

506503-01 Page 33 of 44Issue 1031Unit Start-UpFOR YOUR SAFETY READ BEFORE OPERATINGDo not use this furnace if any part has been underwater.A flood-da

Seite 28 - Figure 43

506503-01Page 34 of 44 Issue 1031Priming Condensate TrapThe condensate trap should be primed with water prior tostart-up to ensure proper condensate d

Seite 29

506503-01 Page 35 of 44Issue 1031Gas Pressure AdjustmentGas Flow (Approximate)Furnace should operate at least 5 minutes before checkinggas flow. Dete

Seite 30

506503-01Page 36 of 44 Issue 1031Testing for Proper Venting and Sufficient Combustion Air for Non-Direct Vent ApplicationsCARBON MONOXIDE POISONING HA

Seite 31

506503-01 Page 37 of 44Issue 1031Other Unit AdjustmentsPrimary LimitThe primary limit is located on the heating compartmentvestibule panel. This limi

Seite 32 - Figure 48

506503-01Page 38 of 44 Issue 1031ServiceAt the beginning of each heating season, system should bechecked as follows by a qualified service technician:

Seite 33

506503-01 Page 39 of 44Issue 103119. Reinstall heat exchanger into cabinet making sure thatthe clamshells of the heat exchanger assembly areresting on

Seite 34

506503-01Page 4 of 44 Issue 1031Gas FurnaceThis downflow Category IV gas furnace is shipped ready forinstallation in the downflow position.The furnace

Seite 35 - 506503-01 Page 35 of 44

506503-01Page 40 of 44 Issue 1031Planned ServiceA service technician should check the following items duringan annual inspection. Power to the unit m

Seite 36

506503-01 Page 41 of 44Issue 1031REPAIR PARTS LISTThe following repair parts are available through Allied Air dealers. When ordering parts, include t

Seite 37 - 506503-01 Page 37 of 44

506503-01Page 42 of 44 Issue 1031Start-Up & Performance Check ListUNIT SET UP

Seite 38

506503-01 Page 43 of 44Issue 1031UNIT OPERATION

Seite 39 - 506503-01 Page 39 of 44

506503-01Page 44 of 44 Issue 1031REQUIREMENTS for COMMONWEALTH of MASSACHUSETTSModifications to NFPA-54, Chapter 10Revise NFPA-54 section 10.8.3 to ad

Seite 40

506503-01 Page 5 of 44Issue 1031Locations and ClearancesThis furnace is CSA International certified for installationclearances to combustible material

Seite 41 - 506503-01 Page 41 of 44

506503-01Page 6 of 44 Issue 1031• Air filters must be installed in the system and must bemaintained during construction.• Air filters must be replaced

Seite 42 - UNIT SET UP

506503-01 Page 7 of 44Issue 1031air is brought into the house for combustion, negativepressure (outside pressure is greater than inside pressure)will

Seite 43 - UNIT OPERATION

506503-01Page 8 of 44 Issue 1031Air from OutsideIf air from outside is brought in for combustion and ventilation,the confined space shall be provided

Seite 44

506503-01 Page 9 of 44Issue 1031INSTALLATION – Setting EquipmentShipping Bolt RemovalNOTE: Unit is equipped with a 1/2 hp blower motor whichhas three

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